My 1969 Corvette Project

The Saga Continues


November 26, 1999

 

My daughter removed the rocker panels. The panel is in two parts, and it is tricky to get off. There are tiny nuts behind the body panels, so you have to use a screwdriver with a wrench slipped in between the frame and the body panel.

The steering linkage had to be loosened, and the couplings separated, to clear for the lift-off.

It took the gas cap lid trip off to prevent the boot from snagging when we lift the body. It is just four easy screws.

My youngest daughter is removing the right rear wheel in order to get access to the number three mount (in front of the rear wheel well). 

Fortunately she was able to pry the rusted access plate off easily. In the second picture you can see the head of the mounting bolt. The bolt came out easily on both sides, even though you only get one or two clicks on the ratchet due to the narrow opening.

What brain trust put frame-to-body mounts where they will be sprayed directly by whatever residue the elements can offer the tires? This bolt head snapped off clean. This was the right side, which turned out to be the easy side.
The left side broke a 5/8" socket, and then the bolt corners rounded off. This is what is left of the bolt after I cut the head off. Thank goodness it was a Craftsman socket. You may want to consider an impact socket for these bolts. I am not looking forward to fixing these broken mounting bolts.

The inside front frame mounts are behind the speakers in front of the door. These came out easily, and since the bolts were inside a body panel they were in good shape.

I knew I took that trim off for a reason. To gain access to the front frame mount bolts (at the front bottom of the firewall) this funky shaped cover had to come off. The mounting bolts for the cover were under the rocker trim.

 

 


December 12, 1999

 

The front end frame forks support the nose of the car. There are four bolts per side. There is a frame arm which runs from here to the front corner of the car. The heads of two of the bolts are under this arm. I was able to pry them apart enough to get a wrench in. They should probably be disconnected from the from of the front of the car, but I wasn't in the mood to spend another hour on it.

 


December 18, 1999

 

The rear bumpers came off easily, too easily. I think that due to the difficulty of getting the bumpers aligned and shimmed properly, someone took shortcuts. It will be some work to do it correctly during the reassembly. The rear filler panel seam had been filled in. I started to undo the work, and then decided to attempt the lift-off with the filler panel in place

The exhaust tips and trim half-rings around them were removed. The trim rings were barely holding on due to striped out holes. This is where I found evidence of a rear collision.
I was going to leave the spare carrier in because I knew I would be short on storage space, but I tired of working around it, and took it out. 
Electrical connections in the back were limited to some harness-to-frame ground wires.

The shift lever knob unscrews to allow removal of the reverse lockout rod and return spring. The spring is small (in comparison to the rest of the parts on the car), so be careful with it. You can see the spring peeking out from the top of the shift rod.

 

Be gentle with the console. The optics are attached to the console cover. They just pull, but a side load might break them. I have been told that working optics in a car this old is unusual, but these all worked. I should probably replace them, but I need to evaluate how much work it is. I also broke a wire off of the cigarette lighter in the process. Oh well, I don't smoke anyway. 

 

After removing the boot cover, I found that the boot was torn. Nothing major, but it will require replacement.

 

 


December 23, 1999

 

It was time to exercise my other hobby, woodworking. I built this body dolly to support the body while worked on the car. The thing is huge, so I couldn't get it all in the picture. Noland's dolly design is too short for a 69. Fortunately my carpenter training has taught me to measure before following any plans. I extended the dolly to catch the nose of the car.

 

 


December 24, 1999

 

Removing the throttle cable was a piece of cake. It was held on by a spring clip, so I just popped off the cable and pushed it into the fire wall. 
The temperature sensor was located near the bottom of the left side head. It was just a one wire unplug.
The tach cable was difficult. It is tucked under the distributor and I could not get a grip on it with anything. I thought I was going to have to remove the distributor, so I loosened the distributor bolt. Luckily I was able to get a better grip on it after I turned the distributor. I ended up taking the engine apart eventually anyway.
I took the brake lines loose from master cylinder. I was going to leave them in for the lift-off, but thought the better of it, and totally removed one, and then moved the other well out of the way. I didn't want anything snagging during the lift-off.
Another example of craftsmanship. A nail was used to hold the steering lock linkage together.
The oil sensor had to be disconnected. The line had been previously spliced. You can see part of the splice coupling in the previous nail photo.
I had to loosen the tension adjustment on the parking brake cable under the car, before I could get enough slack to remove it from inside the car. I could not get a good picture of it. You can see it peeking out between the body and the exhaust pipe.
 These floor panels sandwiched the insulation below the passenger compartment floor. They were also connected from the frame to the body. It looked like someone had tried to drive over something without proper clearance, and snagged the heads of some of these bolts.

 

 

 


December 26, 1999

 

On the morning of the lift-off I was doing a final inspection to make sure everything was disconnected, and noticed that the seat belt cable was looped around drive-shaft. That would have made the lift difficult. Purely by coincidence, the lift-off date coincided with a family party. If I pull this too often, no one will come to my parties.

 

 

There was only one snag during the lift-off. I had disconnected everything, but I failed to move the battery cable far enough away from the starter solenoid. After having been mounted there for 30 years, it wanted to go back, and it took the opportunity of the lift-off to hook itself back onto the solenoid. I had to cut the cable while everyone held the body, because there was not enough slack to unhook it again.

 

 

All is nestled snugly in the garage. Oops, there is no room for a drivable car. The wife is going to be ticked. Never fear, I am sure I can get the frame stripped and out of the garage in no time.

 

 

Full chassis from the front

Chassis from the back

 


 

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